Explosion-proof self-regulating medium temperature 105°C electric heating cable

Hefei Anru Electric Heating Materials Co., Ltd. independently develops and produces [self-regulating heating cables, explosion-proof heating cables, explosion-proof heating tapes, self-limiting high-temperature heating cables, self-limiting heating cables], which are widely used in pipelines and storage tanks for heat tracing, insulation, anti-condensation, freeze protection, underfloor heating, and gutter snow melting in industrial enterprises such as petroleum, natural gas, construction, pharmaceuticals, food, chemicals, steel, and power. These cables are suitable for general areas, explosion-proof hazardous areas, and corrosive areas.
Product Name: Self-Regulating Explosion-Proof Heating Cable
Product Model: ZWK-P  ZWK-F ZWK-PF
Product Use: Pipeline heating, auxiliary heat tracing
Product Description: Widely used for heat tracing, insulation, anti-condensation, and freeze protection in pipelines and storage tanks of industrial enterprises such as petroleum, chemicals, steel, and power. These cables are suitable for general areas, explosion-proof hazardous areas, and corrosive areas.
Heavy oil and high-pour-point crude oil in crude oil have "poor physical properties." During extraction and production, as crude oil moves from the oil layer through the tubing and pipelines to the gathering and pumping station, heat loss causes the crude oil temperature to drop below the critical flow temperature. This leads to wax deposition, a sudden increase in viscosity, and a significant drop in flow pressure, making extraction difficult. "Thermal recovery" uses a heat source along the extraction and transportation process to exchange heat with the crude oil (heavy, waxy, pour-point) via a carrier, compensating for heat loss and overcoming the above issues to achieve smooth extraction.
I. Working Principle:
The self-regulating heating cable heating system, when powered, automatically adjusts its output power inversely along the pipeline direction according to the temperature gradient with well depth. It supplies heat through the outer wall of the tubing to the inside, maintaining a constant temperature along the line to reduce viscosity, resolve blockages, and increase pump efficiency. The core of the heating cable consists of three sets of PTC heating cores made of conductive polymer PTC functional material, processed via extrusion and radiation. Each point can inversely adjust its output power according to the temperature changes of the heated system, achieving automatic compensation, adjustment, and control.
II. Main Advantages:
Economy: Simple installation and a heating system designed for specific oil wells to achieve benefits. The system immediately impacts crude oil production in the following ways:
a. Reduces wax blockage in tubing and frequent wax scraping to stabilize production.
b. Increases temperature, reduces viscosity, decreases flow resistance in the wellbore, and improves pump efficiency.
c. Reduces the load on the pumping unit and extends the pump cycle.
Easy Control: The heat output of the oil well heating cable can self-adjust as needed, minimizing operating costs. After temporary well shutdown, the tubing does not clog, allowing quick restoration of production capacity. Low-flow crude oil does not cause partial tubing blockage.
III. Technical Specifications:
1. Standard Colors: Brown, Red
2. Temperature Range: Maintenance temperature 105°C | Surface temperature 105°C±5°C | Withstand temperature 135°C
3. Thermal Stability: After 300 cycles between 10°C and 149°C, the cable’s heat output remains above 90%.
4. Bending Radius: 25.4 mm at 20°C room temperature; 35.0 mm at -30°C low temperature.
5. Insulation Resistance: For a 100m cable length at 75°C ambient temperature, tested with a 2,500 VDC megger for 1 minute, the insulation resistance (between conductor and shield) is 3000 MΩ.
IV. Cable Structure:
1. Copper Core Conductor 2. Conductive Plastic Layer 3. Polyolefin Insulation Layer 4. Tinned Copper Braid Layer 5. Fluoropolymer Sheath

V. Operating Voltage: 24V, 36V, 110V, 220V, 380V
VI. Output Power at 10°C: 25W/m, 35W/m, 45W/m, 55W/m, 65W/m, 75W/m
VII. Explosion-Proof Mark: ExeⅡT4, ExdIIBT4
VIII. Explosion-Proof Certificate: CNEx05.1101X  CJEx07.124U  CNE×06.0205X
IX. Product Advantages:
1. Uniform heating pipeline temperature, no overheating, safe and reliable.
2. Energy-saving.
3. Quick startup for intermittent operations.
4. Low installation and operating costs.
5. Easy installation and maintenance.
6. Convenient for automated management.
7. No environmental pollution.
8. Suitable for complex pipeline heating.
9. Ideal for instrument box freeze protection.
10. Suitable for heating pipelines far from the installation.
Anru Company manufactures and sells popular electric heating equipment, including self-regulating heating cables, self-limiting heating cables, constant wattage heating cables, silicone rubber heating plates, pipeline heating cables, constant temperature heating cables, high-temperature heating tapes, low-temperature heating cables, heating cables, and heating tapes. Quality guaranteed, free design and installation. Custom specifications are produced according to customer requirements. New and existing customers are welcome to inquire and negotiate. First-class after-sales service is the goal of Anru Enterprise.